cameron ball valve greasing procedure

0000202095 00000 n 0000001138 00000 n Routine Maintenance Procedures Applying a small quantity of fresh lubricant / sealant and cycling the valve periodically can add years to the effective service life of the valve. The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. Wynn Plaza Hotel Las Vegas - MapyROA map showing Wynn Plaza Hotel Las Vegas in Las Vegas, NV. Excess stem torque may cause the valve stem to bend or breakmaking the valve inoperable. Installation, Operation and Maintenance Manual, Hi-integrity trunnion mounted ball valve (24 pages), 3-24 150/300/600 class triple offset valve (20 pages), Resilient-seated butterfly valve (11 pages), High performance butterfly valve (14 pages), Double block and bleed plug valve (34 pages), Dynacentric high performance 0000204937 00000 n /L 698989 Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. 5 0 obj A high pressure grease gun should be used for valves supplied with ball type grease ttings. The absence of seal rubbing during both opening and closing means easy, low-torque valve operation and long-term reliable performance. 0000149989 00000 n 0000195164 00000 n 0000003348 00000 n 0000201259 00000 n 0000201813 00000 n 1/`ZF(84v endstream endobj 55 0 obj <> endobj 56 0 obj <> endobj 57 0 obj <>stream The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. 0000000016 00000 n << One of the most trusted valves in the petroleum industry, the CAMERON T31 Fully Welded Body Ball Valve combines the strength of forged components with a lightweight and compact spherical design. sales representative to obtain maintenance procedures. Box 193520 Little Rock, Arkansas 72119 U.S.A. }0GY^~4~5IjffENa^ScSR@zn6T.2#Fc]iLlXW ~lIVzekfV[3}0r[yNtr3:\NhZif4-WyD\ 0000204943 00000 n If the valve is equipped with a buttonhead sealant injection fitting in the stem sealarea, inject lubrication Valve Sealant. Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. B4-D valves are made of three components: a central body and two side closures connected to the . /Size 136 0000001770 00000 n Many. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. stops to ensure the valve is fully closed. 0000109713 00000 n endobj 0000001854 00000 n $E}kyhyRm333: }=#ve A compressed spring actuates the valve in the other direction. Due to the absence of industry standards many dangerous types of fittingshave been put into service. xdG1Klh.Tn2n F1_'=|t}|ZG;=)tGvIVtGu*2e&!{so[wi9JYP_;h|N_Uja*6A{,ujsZAKP?W,(F^hO? These are observed by the operator and the mounting companies. When in doubt regarding the appropriate valve material, use the Cole-Parmer Chemical Compatibility Database to ensure valve materials are compatible with your specific media. >> 1391 0 obj <>/Filter/FlateDecode/ID[<4D182F45E682E248849B16B3F758857D>]/Index[1383 16]/Info 1382 0 R/Length 60/Prev 294606/Root 1384 0 R/Size 1399/Type/XRef/W[1 2 1]>>stream 0000006548 00000 n /Prev 697573 Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. valve torque. % 0000202679 00000 n /Root 65 0 R startxref endobj 0000003274 00000 n /P 0 /Cs1 7 0 R >> /Font << /Ty1 9 0 R /Ty2 10 0 R >> /XObject << /Im1 11 0 R >> 0000233116 00000 n (K\HN4q3{4s: 4 $DPr;ta8:o T- 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. 3. % 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. 0000144455 00000 n At this stage, you should make sure that the lube is being injected directly into the valve and that there . Cameron Fully Welded Ball Valves. 0 All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. /S 780 >> 3. Purge the cleaner by injecting an equal amount of lubricant or sealant. The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. /T 697585 0000013634 00000 n Clean your ball valves at least once a year, and more frequently if the plant environment contains lots of dirt or dust. 0000107792 00000 n Both gate valves and ball valves are on/off valves that are available in various sizes and materials, as well as different temperature and pressure ratings. 3 End and bore sizes. xH1#y_ l /N 20 For technical questions, please contact the following: Engineering Department. 0000234051 00000 n Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. $O./ 'z8WG x 0YA@$/7z HeOOT _lN:K"N3"$F/JPrb[}Qd[Sl1x{#bG\NoX3I[ql2 $8xtr p/8pCfq.Knjm{r28?. Products: Actuator - Direct Gas startxref They can only fit a sealant injection to the middle of the body (photo LHS). Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. 0000071988 00000 n Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. If possible, operate the valve and determine its' condition. Ball valves used in high-pressure or high-cycle settings will need to be serviced or replaced more frequently than those in lower-pressure applications. `0>F]3ptnEL*LPcK "M{Hp/M7 *FG``v6A>hf)c[KK"#^-'WOOoW[>i]]_qxQw)J N[v3'c1QUd_[92SuFo=n"rLR\+FfhcD)h+Id}.f}>y`nfKd R9qnvzgCL/S"F[Hl{-T7. ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. T0pU\`Zl"HB4zDLX>nScgm{Qj ;`]ZIPPp7_dkW|Z6E2Y"1>eU(z^. Scope. 0000192957 00000 n The actions should be smooth without any binding of the stem through full travel. 3. 0000027257 00000 n 1 - Create a valve system map. << 3R `j[~ : w! endobj stream By choosing the appropriate power source for your application, you can reduce maintenance expenses, increase uptime and maximize safety. Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. /Form Do endstream endobj 43 0 obj <> endobj 44 0 obj <> endobj 45 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC]/ExtGState<>>> endobj 46 0 obj <> endobj 47 0 obj <> endobj 48 0 obj <> endobj 49 0 obj [/ICCBased 57 0 R] endobj 50 0 obj <> endobj 51 0 obj <>stream 0000028354 00000 n (350 mm) and larger, the Cameron Fully Welded Ball Valve incorporates the exclusive rotating seat feature. stream 0000106695 00000 n CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. 0000203812 00000 n /T 699934 3.3 Packing gland 3.3.1 Loosen the setscrews in the stop collar and remove the screw from the 5. 0000105598 00000 n Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. 0000143067 00000 n Both seats rotate 15 degrees each time the valve is closed, exposing a new pinch point, evenly distributing seat wear. %PDF-1.6 % /Prev 699922 Image Legend Downloads: Model F/FC 64 0 obj 0000198754 00000 n 0000074182 00000 n . y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> 0000002132 00000 n 0000007962 00000 n 1537 Grafton Road . % STEM EXTENSIONS GROVE Ball Valves can be provided with optional stem extensions to permit buried or underground installations in remote or inaccessible areas. 0000111907 00000 n They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. Who We Are. 64 0 obj Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. This means that in most cases the valve can be replaced without replacing the existing actuator. 0000109986 00000 n /Form Do 0000103392 00000 n Stick to synthetic, water-insoluble, oil-based lubricants; avoid any clay- or solid-based lubricants that may build up inside the valve cavity. 2 - Ball Seats B. 0000205177 00000 n > E { Type of end connections (unequal ends can be furnished). 0000108616 00000 n It is really such great information. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. 0000072261 00000 n View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. 7. 0000143340 00000 n H|U TTvQX@UBe@"(?,TDb&R]IX[U'}(FbrLGc5 hR55s{s| 5.:L@]ssgjWT_8Kh@sb m+9z7K1?`|YZ^5g)u $(vS,;m9W6]^Foe*kqO}s%$f n |ey/(4[dB&[35DbVPzD.IIB=2f1bj| 0000200681 00000 n Ball Valves. m1U g\@!,8SU< P4RBF=y4&F|{=}=3IE6o3 pD; For problem valves, leave the cleaner inside the valve for several days andtop-up frequently. View catalogue. 0000055427 00000 n HWYo6~S 4|l`!p$F!z# endstream endobj startxref Build the following steps into your maintenance program. required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. Some valve retailers source their products from all over the world, but products from overseas carry the risk of incompatibility with products made Stateside. hUmo6+w Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. 90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. 0 xb```"YVKA1GAE 5?sSwg LXjw|fBGw~034]cDm;?h.eI!.;M7$fd )AdB Kh et`w/(30WB@,g#XB fX\mX8 ~` Rk %%EOF 0000013848 00000 n endstream endobj 1384 0 obj <>/Metadata 60 0 R/PageLayout/OneColumn/Pages 1378 0 R/StructTreeRoot 75 0 R/Type/Catalog>> endobj 1385 0 obj <>/ExtGState<>/Font<>/XObject<>>>/Rotate 0/StructParents 0/Type/Page>> endobj 1386 0 obj <>stream d. If there is no physical damage to the sealsthis will be all that is required. ]g aKa co(z2|}uf:w~(ke&>wY)::=On3**1*5\@,R +U7KkZm;CJ:~45B^u9__gm Q_v&8TBh$Lf+r3*_, Zf9j]!Yw{40,WzLH}Nk4S@#|RApm#YH0\ 0000005724 00000 n 3.2 With no pressure in the valve, use the following procedure. For valves supplied with a Stauffer type grease cup, the cup should be checked to assure that it is full so that the grease can be injected by turning the screw cap. /H [ 1854 1154 ] iR;R+xLd-8p*l/NZXpGPN n?ge*sN0GSTH1T`g&fiw1Kxt5\xNKqQ,A # B Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. This tool is specificallydesigned to allow you allowyou to un-seat the ball checkin body grease fittings andsealant injection fittings. (&r$2=tb:\ {vLr\y0vMHlXnX,'b+kEv>e prybc9Th,y29QK])L{G%DJCtg"!^`FK6fgVnG&T(T )v{*,ci&i?h Z6U\.ky@)G0 , Some valves have a grease fitting in the bonnet or yoke. Full valve management services. Visit: www.xinyipneumatic.com, Wow, What a Excellent post. CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. 0000202965 00000 n 0000029496 00000 n 0000202662 00000 n *T&f+_t3WMhU~ AD-HOC. FIRE-TESTED FOR SAFETY CAMERON fully welded ball valves can be supplied to API 6FA, API 607 and ISO 10497 standards. endstream endobj 56 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream 0000203249 00000 n Also ideal for equalizingpressure when servicingwellhead gate valves. Valve Greasing. 62 0 obj <>stream Watch the needle on the gauge drop as sealant moves into the valve. 0000204095 00000 n 0000026984 00000 n Page 3. 48n3{? Just as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket. << hwTTwz0z.0. 0000207524 00000 n 0000055769 00000 n Maintenance procedures differ, but many manufacturers recommend regular visual inspection for clogs, blockages, and wear, as well as valve testing every six to 12 months. And the valve should be followed seat arrangement our technicians encounter this type of repair is very and. If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. 0 2.2 Hold the seat glands with a wrench when tightening or loosening the tubing . stream 0000203235 00000 n endstream endobj 55 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream View real-time reviews and reviews of rooms and suites for rent in Wynn Plaza Hotel Las Vegas. 0000199855 00000 n %PDF-1.3 0000001854 00000 n Why is Ball Valve Maintenance Important? Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations. Three-piece ball valves, however, are designed so that the seats and seals can be removed and replaced quickly and easily without removing the entire valve from the system. When attempting to seal a valve, if leakage persists, check the valve. /E 233495 Create a system map showing the location of all your valves. Factors That Impact Ball Valve Lifespan >kI%\@G1c8cXj$jX_aqK2!QlI)$o`+cJf9VL"$1SM(DLVl)1/8DV_aB$22\~4Jl!&}|w(7}C;)>j;u;aq &j@[>HI)a|tn^_IBqLY4)'%96Uaa1RYcO~OSUqSGyGM~4F. CRYOGENIC THREE PIECE BALL VALVE. Lube should be injected at a steady pace. Attach the coupler to the valve fitting and then slowly inject the lube sealant directly into the valve. << /Type /Page /Parent 3 0 R /Resources 6 0 R /Contents 4 0 R /MediaBox [0 0 630 810] CAMERON FULLy WELdEd BALL VALVES HOW TO ORDER specify the following when ordering a CAMERON Fully Welded Ball Valve: 1. *L+tt x7@ P << /ProcSet [ /PDF /Text /ImageB /ImageC /ImageI ] /ColorSpace << /Cs2 8 0 R George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. hTMo0+:nNd($YXAZ%*8Ew`E{R?L1?LB)Sb 0000005732 00000 n Open valve with 1 inch opening in bore. endstream endobj 54 0 obj <>/Subtype/Form/Type/XObject>>stream Flushing & Sealing. Greasing helps maintain the integrity of well head pressure . Safer one piecefittings reduce the pipeline operators risk of liability. /Names << /Dests 41 0 R>> 0000191555 00000 n endobj 2. (A) indicates the stem and (B) indicates the rotary ball. Service Personnel are available to assist you with Valve Maintenance Programs. !B<5> 0000005451 00000 n 0000207530 00000 n Compared to gate valves or globe valves, ball valves are often preferred for their: Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. 0000192656 00000 n Each of these ball valve forms offers specific . Georges varied experience includes communicating with clients to troubleshoot critical applications, and working alongside top engineers in the industry to promote the latest innovations in automated ball valve design. /]H";WG#"xi=X@ B9)*!Lh*T4.qyq^UGYN)"03"M*(c= EAA89K>(%f8}` hr\>5ZL5dqENg92w}D'9I4kbTiPoz u%Id w?3L! 0000196265 00000 n ORBIT Valves and Actuators. 0000007663 00000 n If your plant contains processing equipment made in the U.S., youll want to source ball valves from domestic manufacturers and suppliers. Main Menu. Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. This unit comes with a standard 10ft high pressure grease hose . /Info 63 0 R Be sure you use cleaning agents that wont react negatively with the valve materials: Gas-based or compressed air cleaners work well for metal components, and alcohol- or water-based cleaners are ideal for non-metal parts. 0000001057 00000 n This. Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. <]>> or O.D., 0000101782 00000 n 0000150264 00000 n Quantities. 0000025887 00000 n I really found this to much informatics. Drilling Choke Panel; Manifold Panel; Gate Valves. 6 0 obj Do Not . 0000146376 00000 n Stem sealant injection. '8(7I2Zr /Info 63 0 R Lubricating & Sealing (periodic scheduled maintenance) %PDF-1.3 1. DO NOT exceed 3,000 PSI injectionpressure. Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. 2000 is a lubricant ONLY has excellent resistance to liquids. Reactive Maintenance Services. Wait 30 to 40 minutes and cycle valve again. In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. 0000232072 00000 n << << 0000102906 00000 n In such applications proper preventative measures can significantly extend the life of your ball valves. 4. 0000206353 00000 n stream ENGINEERED VALVES. Wait30 to 40 minutes and cycle valve again. . hT=o w~:@hvd;Nt!@;u ~SyP0=&KX qr G63oKce3'D 8 'G~3#W+x-"7`q i? CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. 0000202949 00000 n 0000206594 00000 n Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. Lubrication isn't necessary to effect a seal, only to reduce friction and wear on moving parts. Our primary goal is 100% customer satisfaction if you have any questions about keeping your ball valves up and running for years to come, were your go-to source. A cutaway of a quarter-turn ball valve. fx^B: !! /Linearized 1 endstream endobj 49 0 obj <> endobj 50 0 obj <> endobj 51 0 obj <> endobj 52 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. }xD(h}J`i>cB6I'FOw>zi^#. BCZ&36HA)HF>%Nl4i31_cstZtR(Ffz0[12g7\klLe1ilZfD 2P(gz.M@f RIg0 G;'tv-`zEtEo0 c"YiL.R\%a^IHKIR70~^XyiaiSbYTaVD/iX1uq6[#t4Qf+'5{$SZhaVQ`$G`e CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. 0000016040 00000 n Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. Valve figure number (see chart below). 0000001770 00000 n Replace defective or damaged fittings. If blockage occurs the needle will not drop. Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. 0000201823 00000 n Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES After completing the grease injection procedure, reattach the protective cap to each grease fitting. Qihang's field-tried-and-tested FLSR Ball-Screw-Operated Manual Gate Valves are a redesign and upgrade of the Cameron FLS-R gate valves. 0000015694 00000 n valves at all times, and, ultimately, require less lubricant. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. >> 0000006556 00000 n [=qUm#7#o8X(`35Rt5\HGP~u26\E7/;]~EME^kK4'`L$%rF]]1[MM:Ur6|9oz-HTUA9(]o9Or).`9vg P! Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. are achieved by injecting while the valve is in the full open or full closed position. 0000233247 00000 n Many existing lubricant fittings have a two-piece body construction. %%EOF Every three months if the valve is operated infrequently. Hydrostatic Testing When CAMERON T32 Fully Welded Body Ball Valves are installed in a piping system that requires hydrostatic testing of the adjoining pipe, follow these procedures to minimize any damage that could occur to the sealing surfaces and seat seals inside the valve. 1. startxref /L 701338 Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. << /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace Inspections should address the following: Annual shutdowns are an ideal time to perform ball valve inspections. trailer Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. 0000003496 00000 n 0000000017 00000 n Many manufacturers (such as Gemini Valve) permanently lubricate their ball valves before shipment, meaning that additional lubrication later in the valves life is unnecessary. 0000002977 00000 n Once the gun has been loaded and the valve is in full open position you can begin greasing. 0000028081 00000 n 64 72 endstream endobj 52 0 obj <> endobj 53 0 obj <> endobj 54 0 obj <>stream A single injection fitting with integral check valve is installed in this port, and a secondary check valve below the injection fitting is not supplied with the standard design (Reference Figures 1 and 2). 0000035025 00000 n /E 234299 However, ball valve lifespan can be influenced by a variety of other factors. 0000206359 00000 n hbbd``b`$ ^X Yez@c Before greasing a valve the technician should make sure that he is wearing safety glasses, steel toe boots and rubber chemical gloves. 0000151090 00000 n hb```f``J@9780p`,e-sU8:::@*v\@,3AH202 015`^A n?Y 0000005459 00000 n Regular and preventative maintenance has a direct impact on your ball valves lifespan. HD 0D{N 'RHIC>;F7Z+ S$bDBsX``*`^%`+}N^~pxT#Q]5 oeFi:UR/ >stream 0000074481 00000 n Downtime is expensive, since any time your plant is not producing is money wasted or revenue missed. 0000001442 00000 n 0000204662 00000 n 2 0 obj Seal kits are available for Balon Series "LM" and "LS" ball valves. 0000003008 00000 n 2.1 The ball valve can be installed with flow in either direction. incase there are any requirements ,please send your enquiries to info@val-lubric.com. Page 5: Installation 0000203800 00000 n so i would have the valve in a half open position, and slowly add grease, while watching your grease pressure gauge. Read the original maintenance manual supplied with the valve forspecific details regarding safe valve maintenance routines. Dynacentric high performance Start a conversation with the team today, and wed be happy to help. In most cases, actuators will far outlive the ball valves they control. :F*"fm `Dhm* b3+H`LP.-gpnHn:O$-%f&9X,y8ph8tCPBL*ezmT I?EyM*|`S%a0HNFWhX 1]\~j]B8v*0cDdX!u46G9!PR 'L BU)@NZGUl\gs7>WAGD+*NXJKNa.I4zP/lY Rm; [!VY.{t1B,kbV[3}y%3ec/!X]ZV^\]R)E/0n-&'Vb5LN /MWFOForm Do Inspect the grease fitting to ensure it is not leaking or defective. When ordering * The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. 0000009510 00000 n Esiy9 sl'$AGlTLuujm/b/AQd@#4]8_aHf2!Li O1[7,E/lQ=_;SU#wu4j+/\Y``^?u8 Gj qu:X 0p t9lWp#2$r7%]K~r'zRc4l+3{i?%&;v__r^/yOQxo)B n$ivvFg.Zpm&Zd]BohCK+ZkgF3 rQ0A"{dM=^u{AdP#GR6+^!GN/i;7nD@%0.J7H# a\R"/(^(]RlgJ6 DH\5`g^/H~e-[yRP>! 0000232876 00000 n GRM carries a wide range of valve parts for Model F and FC for either manual or hydraulic gate valves. 0000206114 00000 n For this reason, three-piece ball valves are favored for high-cycle and high-pressure applications that subject the seal components to lots of wear and tear. 0000200691 00000 n The first in the ball valve industry to offer direct actuator-to-valve mounting. API 6A Gate Valves, Choke Manifolds, Kill Lines. 3.1.2.3. While PVC offers flexibility and cost savings, metal ball valves are more durable and able to withstand higher temperatures and pressures. /H [ 1854 1154 ] endstream endobj 53 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream Cameron Valve and Process Systems support, Life Cycle Management for clients. Benefits of Maintaining Your Ball Valves I really like what you've posted here and wish you the best of luck with this blog and thanks for sharing. Orbit Valves and Actuators are designed to require a minimum amount of maintenance. This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. Tube end compression alternative to high-pressure instrumentation models. 0 The greasing frequency may increase, depending on the usage conditions. 0000194067 00000 n Use in wellhead valves, at pump and compressor, stations and distribution systems. << 0000202379 00000 n >> 0000110810 00000 n Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. Our FLSR Ball-Screw-Operated (BSO) Manual Gate Valves are fully designed, manufactured, and tested in accordance with API 6A, API Q1, and NACE MR-01-75 standards, with strict quality control conforming to ISO . Ball valves can be made of stainless steel, brass, bronze, or plastic (PVC). Our team can tell you the exact parts you need based on the application. Every 1000 cycles if the valve is operated more than ten times a day. Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. 0000195439 00000 n The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. 1 - Weather Guard C. 1 - Stem Washer D. 1 - Stem Seal E. 1 - Body Seal Seal kits are sold by valve ball bore size and will fit any Balon ball valve with Cameron/Grove BT1 & BT2 Top Entry Ball Valves. 0000194340 00000 n Lubricating and greasing valves helps to reduce operating torque and protects from seizing when operation is critical. xwpk @9\|/nBN@0=/3Yi#yIUR.TU]/YZwh F 8p8p80rjV3;t8pvT~0N\bS[8s9gyuSCQ#h~j8p8pvV}sY_?5~3v8po*v}0=|uh.DFQ|HW}0*FMQhSEa5w6o[!tx`tm}\Z"t^0pOk=Mr}w}+hcY5PSXVeMo) I1W#YY:3#-bp6'xY^B^tIMa) 5:f4B` Grease hose un-seat the ball valve maintenance Important the mounting companies these ball valve maintenance Programs properly not! 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